Case

SC 6015 Sheet Metal Storage System 5ton 10layer

SC 6015 sheet metal storage system is a three-dimensional, automated, and intelligent storage solution tailored for sheet metal processing and metal fabrication workshops. Combining a three-dimensional material warehouse, automated handling equipment, intelligent control, and information management. The system automates the entire process, from raw material warehousing, storage, and allocation to outbound delivery and integration with production lines. It is suitable for production scenarios such as laser cutting, bending, welding, and sheet metal assembly.

1. Model Specifications

Model: 6015
Type: Intelligent Sheet Metal Storage System (Automated Warehouse)
Function: Provides high-density sheet metal storage, automated loading and unloading, inventory management, and production line integration
Applications: Sheet metal processing lines such as laser cutting, bending, and welding

2. 6015 Sheet Metal Storage System Components

- Three-dimensional material warehouse

Multi-layer architecture (e.g., 10 floors)
Lift capacity per floor (customizable, e.g., 5 tons/floor)
Adjustable height between floors to accommodate different sheet metal specifications

- Automatic handling system

Lifter/stacker: Automatically lifts and lowers sheets between floors
Conveyor cart or AGV: Automatically transports sheets to production equipment
Interoperability with press brakes, laser cutting machines, and other equipment to create an automated production process

- Intelligent control system

PLC + HMI/host management system: Real-time management of warehouse inventory and inbound and outbound sequencing
MES/ERP interface: Interoperates with factory production management systems to optimize production planning
Supports barcode or RFID management for intelligent sheet metal tracking

- Safety system

Overload alarm, limit protection
Fall prevention device and emergency stop button
Fire alarm or monitoring system optional

- System expansion and customization

Number of floors/load capacity customization: Adjustable based on factory height and material density
Automation level: Semi-automatic (manual loading and unloading + automatic storage and retrieval) to fully automated AGV Integration
Unfamiliar Material Identification: Advanced sensing and image recognition are used to identify special materials.
Logistics Integration: Integration with workshop handling robots and palletizing robots.

3. Core Advantages

1) Highly Automated

Automated loading and unloading: No manual handling is required from stocking to delivery of sheet metal.
Intelligent Scheduling: Can be integrated with production equipment such as laser cutting machines and press brakes.
Reduced Labor Costs: Reduced labor intensity and prevented operational errors.

2) High-Density Storage

Multi-layer design: For example, a 10-story structure fully utilizes the factory’s height.
High Load Capacity: Each layer can store approximately 5 tons of sheet metal.
Space Savings: Compared to traditional flat stacking, the footprint is significantly reduced.

3) Intelligent Management

Real-Time Inventory Monitoring: Barcode or RFID management allows for quick sheet metal retrieval.
Production Data Integration: Integrates with MES/ERP. System connectivity enables precise production planning.
Reduced inventory waste: Accurately record sheet metal specifications, quantities, and storage locations.

4) Improved production efficiency

Fast inbound and outbound warehousing: Automated handling systems quickly deliver sheets to processing equipment.
Support for multiple sheet metal specifications: Accommodate sheet metal of varying thicknesses and sizes.
Optimize production line material supply: Reduce wait times and improve processing continuity.

5) Safety and reliability

Fall prevention: Prevent falling sheets from injuring personnel or damaging equipment.
Overload alarm: Prevent structural damage caused by overload.
Limited position protection: Ensures safe and controlled movement of elevators and conveyor trolleys.

6) Scalability and flexibility

Customizable number of shelves and load capacity: Flexible adjustment based on business needs.
Integration with automated production lines: Creates a flexible manufacturing system.
Future-proof: Adds additional automated handling equipment or intelligent management modules.

Economical Efficiency and Return on Investment (ROI):

Labor Cost Savings: Significantly reduces the number of personnel required for loading, unloading, and handling materials, saving labor expenses.
Space and Efficiency Benefits: The same amount of material requires less space and improves production line feeding efficiency.
Waste Reduction: Reduces material scrap caused by scratches and incorrect placement.

Sample Estimate (subject to evaluation based on customer data):

Labor Savings: 2–6 operators per year (depending on production volume).
Payback Period: Typically 1.5–4 years, depending on production volume, labor costs, and system configuration.

In short, SC 6015 Intelligent Sheet Metal Storage System not only improves warehouse management efficiency, but also ensures safety, saves space, reduces costs, and supports intelligent production line integration.